Biobest has developed a new home grow bag for predatory mites designed to reduce greenhouse labor requirements while addressing the growing challenge of single-use plastic waste in crop protection systems.
According to Ines De Craecker, Director of Product Management at Biobest, the project arose out of discussions with growers, rather than regulatory pressure.
“People might think it started from a regulatory perspective, but we started from a conversation,” he shares. “The growers were really conflicted. The labor is expensive, and they had to choose between removing the bags from the harvest or leaving behind non-recyclable waste.”
Mite predator bags are widely used in IPM programs and have become a standard biological control tool in greenhouse production. Most bags on the market today are made of single-use plastic.
“At the end of the season, growers have to decide whether to remove all the growth bags from the crop by hand, which is labor-intensive, or leave them in place. It becomes a choice between yield and sustainability.”
© Arlette Sijmonsma | MMJDaily.com
Ines De Craecker and Hanne Steel from Biobest at this year’s Greentech Amsterdam
Maintaining performance while improving sustainability
Biobest estimates that more than 350 million grow bags are used each year, generating more than 1,400 tons of non-recyclable waste. In addition, more than 20 hours of skilled labor per hectare may be required to remove the sachets.
“For large growers working several hectares, this can mean extra work at the end of the week to remove the bags at the end of the season,” says Ines.
Developing a sustainable alternative presented significant technical challenges. The company aimed to create a fully compostable portfolio without compromising biological performance.
“It sounds simple, but it’s really complicated to develop a grow bag in sustainable materials without compromising the product’s performance. You still want to deliver the quality and performance that customers expect.”
The development process involved collaboration between Biobest’s R&D, packaging and production teams, as well as external material suppliers and commercial teams. Field validation was also essential to confirm that mite performance and pest control effectiveness remained unchanged.
“If you compare it to a regular single-use grow bag, it looks exactly the same. The mite performance and the actual control in the crop is unchanged.”
© Arlette Sijmonsma | MMJDaily.com
Biodegradable bags shown at Greentech Amsterdam
Home compostability at room temperature
A key feature of the new bag is its ability to biodegrade under home composting conditions. Ines says that in order to obtain a certificate of home compostability, the materials must fully biodegrade within 180 days, at an ambient temperature of 20°C to 30°C, under specified humidity conditions.
“Our bag has been designed with the minimum amount of polymer that can be composted at home, and it is mainly made of paper-based fibers. These fibers not only support biodegradation, but also improve the quality of the compost, helping to regulate the moisture level, making the bag well suited for both home composting and local composting.”
This is a significant advantage over industrial compostable materials, which require specialized composting facilities operating at temperatures between 70°C and 80°C.
“One of the challenges with industrially compostable solutions is that many growers do not have access to industrial composting facilities. This means that waste cannot be composted as intended or must be transported off-site for processing,” he added.
In practice, many industrial compostable materials are not even accepted by commercial composters. They are usually screened early in the process because they break down more slowly than the composting cycle, are too coarse or stiff to be shredded effectively, or are considered a visual pollutant in the final compost.
According to Ines, they have designed their bag to overcome these challenges. Its paper fiber construction makes it easy to shred, helping to reduce moisture levels during composting. The ultra-thin layer of home compostable polymer breaks down even faster under industrial composting conditions, eliminating concerns about inconsistent composting deadlines.
“We wanted to develop a bag that doesn’t put any restrictions on a grower’s waste stream. It can stay with the crop waste and follow its existing end-of-life path, whether it’s a backyard compost pile, a farm composting system, or industrial composting.”
At the end of the crop cycle, the bags can be removed along with the plant material and composted, eliminating the need for separate collection, sorting and disposal.
A gradual rollout is planned
The compostable home portfolio is now a concept and was nominated for the GreenTech Concept Award. According to Ines, the technology is suitable for all predatory mites that are currently supplied in grow bags.
“In the future it is our intention to change all our products to a home compostable format.” Biobest plans to initially introduce the pouches to select European markets, before gradually expanding production and availability globally.
For more information:
Biobest Group NV
Telephone: +32 14 25 79 80